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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the International/Navistar Trucks & Buses All Models 1986-2012. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for International/Navistar Trucks & Buses All Models 1986-2012 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. You do not need to be skilled with a computer to use the manual.
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MAKE: International (Navistar)
YEAR: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 LANGUAGE: English French Spanish OS: Windows 2000/XP/Vista/7/8/8.1/10, Mac OS X, Linux SIZE: 5.4 GB FORMAT: DVD ISO image
Official Service Manual for International trucks, IC Bus chassis and MaxxForce engines helps facilitate vehicle uptime by aiding in rapid and accurate diagnostics, ease of repairs and improved vehicle maintenance. The repair manual International Service Information Solution contains sections:
– Master Service Manual – Technical Letters – Diagnostic Trouble Code Indexes – Troubleshooting Guides – Circuit Diagram Manuals – New Vehicle Processing Manual – Repair Times – Help
INSTANT Delivery: A download link will be sent to you instantly after payment. Simply click on the link and save it to your computer. You can use this Manual as long as you wish with no restrictions.
PRINTABLE with Diagrams: Just print the manual out and start to work. You can also use the manual with your laptop in your garage.
Customer SATISFACTION: If there is any problem, just drop a quick email. Within hours the issue shall be taken care of.
REFUND Policy: We sell high quality products only. In case there is any problem with your purchase, a replacement link will be sent to you. If we are at fault, you get 100% refund.
MODELS:
International 1000 International 2000 International 3000 FE International 3000 RE International 3000 International 3100 International 3200 International 3200 IM International 3300 International 3400 International 3600 International 3700 International 3800 International 3900 International 4100 International 4200 International 4300 International 4400 International 4700 International 4800 International 4900 International 5000 International 5000i International 7100 International 7300 International 7400 International 7500 International 7600 International 7700 International 8100 International 8200 International 8300 International 8500 International 8600 International 9000 International 9000i International 9100 International 9100i International 9200 International 9200i International 9300 International 9400 International 9400i International 9600 International 9700 International 9800 International 9900i International BE BUS International CE BUS International CF 500 International CF 600 International CityStar International CXT International DuraStar International FC BUS International FE BUS International HC BUS International IC BUS International LC BUS International LoneStar International MXT International PayStar International ProStar International RE BUS International RXT International TerraStar International TranStar International WorkStar
VENDORS:
Aeroquip AKW ALLISON ANCHORLOK BENDIX BOSCH DANA SPICER DAYCO DELCO DELCO-REMY DETROIT DIESEL DOW CORNING EATON EATON FULLER FABCO FULLER GOLD SEAL gunite HALDEX / EATON HENDRICKSON HOLSET HORTON KYSOR Leece NEVILLE LUCAS VARITY LUK MERITOR MGM MIDLAND MODINE MOR / RYDE MOTOROLA MPSI NEWAY PRESTOLITE REYCO ROCKWELL SHEPPARD SIKKENS SPICER STOPMASTER TRW VICKERS WABCO WACKER YORK
ENGINES:
MaxxForce DT MaxxForce 5 MAXXFORCE 7 MAXXFORCE 9 MAXXFORCE 10 MAXXFORCE 11 MAXXFORCE 13 MAXXFORCE 15 N13 DT 360 DT 408 DT 466 DT 466E DT 530 DT 530E DT 570 DTA 360 DTA 466 HT 530 HT 570 T 444E VT 365 VT 275 530 530E 7.3L MWN Acteon Caterpillar
MAJOR GROUPS:
01 Frame 02 Front Axle 03 Springs 04 Brakes 05 Steering 06 Prop. Shaft 07 Exhaust 08 Electrical 09 Front End 10 General 11 Clutch 12 Engine 13 Transmission 14 Rear Axle 15 Fuel Tanks 16 Cab 17 Wheels 47 Bus Body
What’s New – April 2012 Update
New or updated content provided on this Service Information DVD includes the following:
AFCs
12902 MaxxForce® 11, 13, and 15 Recalibration to Address Frequent Warning Lights (Start Date: 01/12/2010 End Date: 01/06/2012)
Troubleshooting Guides
S08361 Electrical System Troubleshooting Guide – DuraStar®, TerraStar®, TranStar®, and WorkStar® Models Built May 2010 and Later ![]()
Circuit Diagrams
S08377 BE, CE Bus Built May 11, 2011 and After – Body Electrical Circuit Diagrams
Recalls
12501 SAFETY RECALL – INTERIM NOTICE – The brake line P-clip on certain 3200 and HC bus models built 08/16/2004 thru 05/13/2010 with an integrated mobility unit.
12502
Bendix ATR-6 valve on certain CE-C and HC bus models and DuraStar®, PayStar®, WorkStar®, TransStar®, LoneStar®, and ProStar® model trucks built 12/02/2010 thru 01/26/2012 with traction control or stability control.
12505
The self-latching seat mechanism on certain BE, CE, and RE Bus models built 04/08/2010 thru 07/01/2011 with seats produced by The C. E. White Company® with the self-latching cushion option.
12509
SAFETY RECALL – INTERIM NOTICE Bendix® ATR-6™ brake valve on certain CE-C and HC bus models and DuraStar®, PayStar®, WorkStar®, TranStar®, 9800, LoneStar®, and ProStar®, truck models built 12/02/2010 thru 01/26/2012 with traction control or stability control.
12510
SAFETY RECALL – INTERIM NOTICE Bendix® ATR-6™ brake valve on certain CE bus models built 12/02/2010 thru 01/26/2012 with traction control or stability control.
Service Manuals
S05023 Steering Column Assembly Service Manual – RE Bus
S07009
Exhaust Aftertreatment System and Diesel Particulate Filter – RE Bus with Euro IV Emissions
S12026
Radiator/Cooling Sytem – WorkStar® with EPA 2010 Emissions (Revision 1)
S12041
Radiator / Cooling System Service Manual LonStar® with EPA 2010 Emissions
S12049
Radiator/Cooling System Service Manual – LA LoneStar® (EPA 1998 Federal Emissions Only)
TSIs
121202 Guidelines for winter front usage for continuous cold-climate operation MaxxForce® 15
EXCERPT:
AIR COMPRESSOR: BENDIX TU-FLO 550 AND TU-FLO 750
APPLIES TO:
Vendor: BENDIX Vendor Code: TU-FLO 550 TU-FLO 750 Model: 2000 3000 4000 5000 8100 8200 8300 9100 9200 9300 9400 9600 9700 9800
DESCRIPTION
The function of the air compressor is to provide and maintain air under pressure to operate devices in the air brake and/or auxiliary air systems. The Tu-Flo 550 compressor is a two-cylinder, single-stage, reciprocating compressor with a rated displacement of 13.2 cubic feet per minute at 1250 RPM. The 750 is similar, with a displacement of 16.5 cubic feet per minute at 1250 RPM.
The compressor assembly consists of two major subassemblies ( Figure 1 ): the cylinder head and the crankcase. The cylinder head is an iron casting which houses the inlet, discharge, and unloader valving ( Figure 2 ). The cylinder head contains the air inlet port and is designed with both top and side air discharge ports. Three water coolant ports provide a choice of coolant line connections. Governor mounting surfaces are provided at both the front and the rear of the cylinder head. The head is mounted on the crankcase and is secured by six capscrews. The Tu Flo-550 and 750 compressors are designed so that the cylinder head can be installed in one of two positions which are 180 degrees apart ( Figure 3 ). The crankcase houses the cylinder bores, pistons, crankshaft and main bearings, and provides the flange or base mounting surface ( Figure 4 ).
Figure 1. Bendix Tu-Flo Compressor
1. GOVERNOR MOUNTING PAD 2. WATER INLET 3. AIR DISCHARGE 4. CYLINDER HEAD 5. WATER OUTLET 6. AIR INLET 7. CRANKCASE
Figure 2. End View of Cylinder Head 1. CYLINDER HEAD 2. UNLOADER 3. INLET VALVE 4. INLET VALVE SEAT 5. INLET VALVE SPRING ![]() Comments are closed.
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